20 sano Triboelectrostatic Beneficiation ee Fly Ash – Vietbuild 2015 –

Kala-soocidda STET Triboelectrostatic ayaa loo isticmaalay faa'iidada ganacsiga ee dambaska gubashada dhuxusha si ay u soo saarto wax soo saar kaarboon ah oo hooseeya si loogu isticmaalo beddelka sibidhka ee shubka ah ee ku dhawaad 20 sanado….

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F. Hrach, S. Gasiorowski, H.Guicherd

ST Qalabka & Technologies LLC (STET), 101 Hampton Avenue, Needham MA 02494 USA

SHIRWEYNAHA: Vietbuild Ho Chi Minh City - June 2015

keywords: Triboelectrostatic, Beneficiation, Qalalan Fly Ash, Carbon Kala aan la taaban karin

STET Triboelectrostatic-soociddiisa ayaa loo isticmaalaa beneficiation ganacsi of ash dhoobnayd sari dhuxusha in ay soo saaraan wax soo saarka carbon yar yahay isticmaalka bedelka cement ee la taaban karo ah ee ku dhow labaatan sanadood. Iyadoo 18 separators in 12 Quwadda dhuxul-rideen dunida oo dhan, ST Qalabka & Technology LLC ee (STET) xiranayo SEPARATOR electrostatic ayaa la isticmaalay si loo soo saaro ka badan 15 Milyan oo tan oo badeeco carbon hooseeyo.

Si aad u taariikhda, beneficiation ganacsi of ash dhoobnayd ayaa lagu sameeyaa si gaar ah on ash qalalan "orod saldhigga". technology beneficiation electrostatic STET ee yaraynaysaa content carbon of ash dhoobnayd dhuxul ah, soo saarka joogta ah, ash carbon yar yahay si loogu isticmaalo sida bedel ah cement. Duuli ash leh heerar carbon ilaa 25% ayaa la isticmaalaa si loo soo saaro ash la heer ah ay gacanta ku carbon ah 2 ± 0.5%. wax soo saarka carbon-hodan A waxaa isku mar soo saaro inuu ka soo kabsado qiimaha shidaalka ee carbon ah.

HORDHAC

American Dhuxul Ash Ururka (ACAA) sahan sanadlaha ah ee wax soo saarka iyo isticmaalka ash dhoobnayd dhuxusha ayaa sheegaya in inta u dhaxaysa 1966 iyo 2011, ka badan 2.3 bilyan oo tan gaaban ash dhoobnayd ayaa la soo saaray by boilers.1 utility dhuxul-rideen Of qadarka this, ku dhowaad 625 million tons ayaa beneficially isticmaalo, inta badan for cement iyo wax soo saarka la taaban karo. Si kastaba ha ahaatee, haray 1.7+ bilyan oo tan waxaa ugu horayn laga helaa meelha ama ka buuxsamay impoundments ponded. Inkasta oo heerka isticmaalka for ash dhoobnayd immika ahbaa ayaa aad u kordhay sannadihii la soo dhaafay, iyadoo heerarka hadda ku dhow 45%, ku dhowaad 40 million tons of ash dhoobnayd sii in lagu qubo ee sannad kasta. Inkasta oo heerka isticmaalka ee Europe ayaa u badan ka badan ee Maraykanka, Muga badan ee ash dhoobnayd ayaa sidoo kale lagu kaydiyaa meelha iyo impoundments in qaar ka mid ah dalalka Yurub. lacagta An-dhaafka ah ee carbon unburned ee ash dhoobnayd waa dhibaatada ugu badan. Ururka American ee State Highway iyo Gaadiidka Saraakiisha (XK ः in) iyo Heerarka Yurub (EN 450 Category A) waxay u baahan yihiin in cadadka carbon unburned ee ash dhoobnayd, qiyaasay by khasaaro on suuroggalaan (SHARCIGA) aan ka badnayn 5% miisaan. Si kastaba ha ahaatee, laga bilaabo bartamihii-1990, rakibidda qalabka xilsaaray gacanta NOx at dhirta tamarta dhuxusha-rasaas kor u carbon ah (SHARCIGA) content of badan oo ash ka caagan hore suuqa. shuruudaha dheeraad ah si loo yareeyo NOx iyo qiiqa kale warshad koronto ka dhashay in faddarada of ash dhoobnayd la ammonia. Taa awgeed, halka fahamka faa'iidooyinka la isticmaalayo ash dhoobnayd ee la taaban karo sii si loo kordhiyo, helitaanka ash dhoobnayd tayo ku haboon waa ay sii yaraanayaan. Geedi socodka si dhaqaale beneficiate off-tayo leh ash dhoobnayd waa sidaas oo kale ah oo sii kordhaya xiisaha ay u tamarta iyo warshadaha la taaban karo ee. STET waxay horseedday geedi socodka sida for carbon iyo ammonia ka saarida labada ka ash dhoobnayd.

TECHNOLOGY ARARTA - duuli Ash KALA Carbon

In SEPARATOR carbon STET ah (Jaantuska 1), wax la quudiyey galay farqiga khafiif ah inta u dhaxaysa labada electrodes planar isku midka ah. qayb ka yihiin triboelectrically Oogay interparticle
xiriirka. The carbon wanaagsan eedeeyay iyo macdanta xun eedeeyay (in ash immika ahbaa in aan la ilmadeeda oo la engejiyey) waxaa soo jiitay in electrodes soo horjeeda. qayb ka yihiin ka dibna isagoo xaaqan oo ay suunka dhaqaaqaan joogto ah iyo gaadhsiiyey jiho ka soo horjeeda. Suunka guuro qayb ka ku xiga si ay koronto kasta xagga ugu shishaysa soo horjeeda ee SEPARATOR ah. The xawaaraha suunka sare ayaa sidoo kale u saamaxaaya throughputs mid aad u sarreeya, ilaa 36 tan saacadiiba hal SEPARATOR a. Farqiga u yar, beerta danab sare, socodka countercurrent, ficil caro walxaha-walxaha iyo is-nadiifinta xorta ah ee suunka on electrodes waa sifooyinka muhiimka ah ee SEPARATOR STET ah. By gacanta beegyada uu nidaamka kala duwan, sida xawaaraha suunka, dhibic feed, iyo heerka feed, habka STET saarta ash dhoobnayd LOI hooseeyo ee ka kooban carbon ka yar 1.5 si ay u 4.5% ka dambas Daqsi feed ka bilowda in LOI ka 4% in ka badan 25%.

berdaha. 1 STET SEPARATOR
Fig. 1 STET Separator

design SEPARATOR waa mid yara fudud oo is haysta. Mashiinka A loogu talagalay in lagu farsameeyo 36 tan saacaddii waa qiyaastii 9 m (30 ft.) dheer, 1.5 m (5 ft.) ballaaran, iyo 2.75 m (9 ft.) sare. The suunka iyo rollers la xiriira waa qaybo ka mid kaliya uusan u dhaqaaqin. electrodes waa taagan oo ka kooban qalab ah oo ku haboon raagaya. Suunka laga sameeyey caag nonconductive. isticmaalka awoodda SEPARATOR ee ku saabsan tahay 1 kilowatt-saac tonne ee wax baaraandegi leh ugu xoogga baabbi'iyey laba matoorrada wadista suunka.

Geedi socodka gebi ahaanba qalalan, wuxuu u baahan yahay ma qalab dheeraad ah oo kale oo aan ahayn ash dhoobnayd iyo saarta ma daata ama hawada qiiqa. The qalabka soo kabsaday ka kooban yihiin ash dhoobnayd hoos ku content carbon in heerka ku haboon in loo isticmaalo sida shaydi a pozzolanic ee la taaban karo, iyo jajab carbon sare waxtar leh sida shidaalka. Isticmaalka labada durdurrada wax soo saarka waxay bixisaa a 100% xal inuu u duulo dhibaatooyinka qubo ash.

Kabsaday QIIMAHA Shidaal OF SARE-Carbon duuli Ash

Waxa intaa dheer in alaabta carbon yar yahay si loogu isticmaalo la taaban karo, brand magacaabay ProAsh®, geeddi-soociddiisa STET sidoo kale soo kabsado haddii kale khasaariyey carbon unburned ee foomka of ash carbon-hodan Daqsi, EcoTherm ku tilmaamay™. EcoTherm™ ayaa qiimaha shidaalka la taaban karo oo si fudud loo soo celin karaa geedka awood koronto la isticmaalayo EcoTherm STET ah™ Ku noqo nidaamka si loo yareeyo isticmaalka dhuxusha ee warshadda. Marka EcoTherm™ waxaa gubay kuleeliyaha korontada, tamarta ka sari waa diinta kar / uumi-heerkulka sare ka dibna si korantada hufnaan la mid ah sida dhuxusha, caadi ahaan 35%. beddelidda ee tamarta kabsaday kaamerada korontada ee ST Qalabka & Technology LLC EcoTherm™ nidaamka noqo waa laba ilaa saddex jeer ka badan in of technology ee tartan rasmi ah, halkaas oo tamarta la soo kabsaday sida kulaylka-hoose ee foomka of biyo kulul oo la siidaayey in nidaamka biyaha kuleeliyaha feed. EcoTherm™ waxaa sidoo kale loo isticmaalaa sida il of silica iyo alumina in meelo cement, barakiciyay ee alaabta ceeriin ka qaalisan, sida Shale ama bauxite, kuwaasi oo loo isticmaalo in wax soo saarka cement. Isticmaalka EcoTherm ah carbon sare™ dambas labada at warshad koronto ama dusiyey meesha cement a, qabano kabashada tamarta ka dhuxusha ka dhiibay, yaraynta baahida loo qabo in kuwayga iyo gaadiid shidaal dheeraad ah si qalabka.

STET ee Talen Energy Brandon xeebaha, SMEPA R.D. Morrow, NBP Belledune, RWEnpower Didcot, EDF Energy West Burton, iyo RWEnpower Aberthaw duuli dhirta ash, oo dhan waxaa ka mid ah EcoTherm™ nidaamyada noqo. Qaybaha muhiimka ah ee nidaamka waxaa lagu soo bandhigay in Jaantuska 2.

berdaha. 2 EcoTherm™ nidaamka noqo
Fig. 2 EcoTherm™ Return system

STET Ash QALABKA HABKA

ash dhoobnayd LOI hooseeyo la ilaaliyo oo la soo saaray iyadoo la adeegsanayo farsamada STET ee laba iyo toban saldhig awood oo dhan Maraykanka, Canada, U.K. ah, Poland, iyo Republic of Korea. duuli ProAsh® ash
ayaa la ansixiyay in loo isticmaalo in ka badan labaatan maamulka jid gobolka, iyo sidoo kale hay'adaha badan faahfaahinta kale. ProAsh® ayaa sidoo kale shahaadada Standards Canadian Association iyo EN 450:2005 heerarka tayada ee Europe. goobaha processing Ash la isticmaalayo technology STET ku qoran yihiin Shaxda 1.

Miis 1. Hawlgallada STET Commercial

utility / Power StationLocationStart ah
ganacsiga
hawlaha
Details Facility
Duke Energy - Roxboro
Station
North Carolina
USA
Sept. 19972 Separators
luqadaha Energy - Brandon
Saldhigga xeebaha
Maryland
USA
April 19992 Separators
35,000 qubbad kaydinta ton.
Soo noqoshada Ecotherm™ 2008
Shchotash (Lafarge / Scottish
Power Joint Venture) -
Longannet Station
Scotland
UK
Oct. 20021 SEPARATOR
Jacksonville Electric Authority -
St. John ayaa River Power Park,
FL
Florida
USA
Laga yaabaa 20032 Separators
daryaa Dhuxul / Petcoke
Removal ammonia
Koonfurta Mississippi Electric
Maamulka Korontada ee R.D. Morrow
Station
Mississippi
USA
Jan. 20051 SEPARATOR
Soo noqoshada Ecotherm™
New Brunswick Power
Shirkadda
Belledune Station
Cusub
Brunswick,
Canada
April 20051 SEPARATOR
Dhuxul / Petcoke daryaa
Soo noqoshada Ecotherm™
OF loo kansalay
Didcot Station
England
UK
August 20051 SEPARATOR
Soo noqoshada Ecotherm™
Luqadaha Energy Brunner Island
Station
Pennsylvania
USA
December 20062 Separators
40,000 Ton qubbad kaydinta
Tampa Electric Co.
Big laab Station
Florida
USA
April 20083 Separators, pass double
25,000 Ton qubbad kaydinta
Removal ammonia
OF loo kansalay
Aberthaw Station (Lafarge
sibidhka UK)
Wales
UK
September 20081 SEPARATOR
Removal ammonia
Soo noqoshada Ecotherm™
EDF Energy West Burton
Station
(Lafarge Cement UK, Cemex)
England
UK
October 20081 SEPARATOR
Soo noqoshada Ecotherm™
ZGP (Lafarge Cement Poland /
Ciech Janikosoda JV)
PolandMarch 20101 SEPARATOR
Korea South-East Power
Units Yeongheung 5&6
South KoreaSeptember 20141 SEPARATOR
Soo noqoshada Ecotherm™
Lafarge Cement Poland
Warsaw
Poland20161 SEPARATOR

GUNAANAD

Fidinta isticmaalka of ash dhoobnayd bedel cement ee wax soo saarka la taaban karo si wax ku ool oo yaraynaysa qiiqa carbon dioxide la xidhiidha hawlaha dhismaha. Si kastaba ha ahaatee, Hab kontaroolo wasakhda fuliyey ee xarumaha tamarta dhuxusha-rideen ayaa keentay in hoos u dhac shirka ash dhoobnayd heli caddaymaha la taaban karo fasalka. nabaad dheeraad ah oo tayo leh ash dhoobnayd ayaa la filayaa ay sabab u tahay hoos u sii gaaska la ogolyahay. Si looga fogaado luminta khayraadka qiimo leh this ee wax soo saarka la taaban karo iyo sidoo kale hoos u of gaaska nooluhu sii daayo la xidhiidha dhismaha la taaban karo, geedi celinta tayada ash dhoobnayd ee hab dhaqaale iyo deegaanka macne ayaa loo baahan yahay.

beneficiation The of ash dhoobnayd la geedi socodka STET sii kordhiyaa siin mid ah waxyaabaha muhiimka ah. The geedi socodka beneficiation STET sii wadaan inay ahaadaan hababka ugu fidin codsatay in ay casriyayso ash dhoobnayd haddii kale ku noolyihiin in qalabka-qiimaha sare ee bedelka cement ee la taaban karo. Siddeed iyo toban separators carbon SETT haatan ku jiraan kaalinta ka badan 100 mashiinka-sano hawlgalka.

ProAsh® ayaa helay aqbalo ballaaran in industry ee la taaban karo sida ash a Daqsi premium u baahan in la socodka yar ee looga baahan yahay entrainment hawada u sabab ah tirayn LOI ka yar dambas oo kale. Noqoshada shancosbitaal-carbon sare ka soo nidaamka STET si kuleyliyaha at warshadda awood u ogolaanaya kabashada qiimaha kabsaday carbon shidaalka at hufnaan ah oo la mid ah in ay dhuxusha. STET bixisaa dhaqaale inuu ka soo kabsado ash loo isticmaalo-qiimaha sare oo si kale loo landfilled lahaa. separation carbon Electrostatic iyo Ecotherm™ laabto kuleyliyaha bixiyaan xal qaybsan baahida ash dhoobnayd utility ee. Nidaamkan waa mid la fulin karo in wejiyada, ama sida mashruuca hal.

tixraacyada
[1] American Dhuxul Ash Dhuxul waxyaabaha sari iyo Isticmaalka Statistics:
https://www.acaa-usa.org/Publications/Production-Use-Reports/