زبان را انتخاب کنید:
به عنوان حاشیه در محصولات اتانول سفت و یا ناپدید می شوند, بسیاری از تولید کنندگان اتانول را انتخاب کنید به تمرکز بر ایجاد ارزش از تولید مشترک. دانه های خشک شده را با محلول ها تقلا می کند (DDGS) have long been an undervalued coproduct. اما در 28 به 32 درصد پروتئین, آن را شامل پروتئین بیش از حد برای تحقق بخشیدن به ارزش کامل خود را به عنوان خوراک نشون, در حالی که در عین حال بیش از حد کم در پروتئین در نسبت جایگزینی بالا برای خوراک تک گاستریک مانند آبزی پروری مورد استفاده قرار گیرد, swine, and poultry.
This is a common challenge across the animal feed industry and represents a huge opportunity in the field of precision animal nutrition, تعریف شده به عنوان ارائه یک حیوان با خوراک است که دقیقا برآورده نیازهای تغذیه ای خود را. فرصت های دیگر, such as the rapid growth of aquaculture and the high cost and limited availability of fish meals, تقویت این روند بازار.
خشک, Wet, and Electrostatics تازگی, multiple technologies have entered the market to address the need to generate high-protein coproducts. These technologies can be classified into two segments: those that are integrated with the ethanol production process and operate on wet process streams. And those that occur after the ethanol production process and operate on dry process streams. The wet technologies often utilize combination of separation methods that rely on particle size modification such as grinding, particle size segregation such as filtration or screening, and density separation such as cyclone separation to separate yeast from plant fiber. These systems may be before or after the fermentation stage. با این حال, the separation of protein from fiber occurs before distillers grains are dried. These wet systems are integrated into ethanol process and therefore operate simultaneously with ethanol plant.
By contrast, dry processing methods are independent of the ethanol production process and instead operate on the DDGS stream directly. Such systems often utilize grinding, air classification, or dry sieving. One novel approach uses electrostatic separation to generate high-protein DDGS by removing fiber in an entirely water-free, back-end process that is independent of the ethanol production process.
Electrostatics is a phenomenon that nearly everyone has experienced first-hand in daily life, but few have encountered in an industrial setting. It is the effect of rubbing a balloon on a person’s hair. As the rubber balloon comes in contact with human hair, it removes electrons from the hair. This is because rubber and most polymers have a high electronegativity (قرابت برای الکترون ها). بالون با بار منفی خالص باقی مانده است, با انباشته شدن الکترون های اضافی, و موهاي سوژه بار مثبتي داره. Electrical charges repel each other, بنابراین موهای سوژه می ایستد تا در پایان در تلاش برای به حداکثر رساندن فاصله بین رشته های مثبت شارژ دیگر از مو.
در مورد DDGS, protein and fiber acquire opposite electrical charges upon contact with each other, allowing them to be separated from each other in a high-strength electric field.
Electrostatics is not a new phenomenon and has a large number of real-world and industrial applications. جداسازی الکترواستاتیک has been used by selected industries for many years. In mineral processing and recycling applications, electrostatic separation has been in commercial use for at least 50 سال. Electrostatic separation of plant-based materials has been investigated for over 140 سال, with the first patent for electrostatic separation of wheat flour middlings filed as early as 1880.
تازگی, electrostatic processing has received a great deal of attention as a method to concentrate plant proteins. این توسعه در گذشته شتاب 10 به 20 سال, with many research universities in Europe and the U.S. applying electrostatic separation techniques to a wide variety of materials including DDGS, از جمله وعده های غذایی, and pea and pulse proteins. از این پژوهش, آشکار است که روش الکترواستاتیک دارای پتانسیل برای تولید جدید, higher-value plant protein ingredients and products, and offer an alternative to wet processing methods.
Methods of electrostatic separation offer advantages over wet separation methods, including cost and operational flexibility from the ethanol production process. Electrostatic separation methods also offer the advantage of requiring no chemicals or water. That makes cleaning easier since the rate of bacterial growth is reduced in dry products. And electrostatic separation is mild, in that it does not change the functionality of the native protein.
ST تجهیزات & Technology has been using electrostatic separation in industrial applications since 1995. It is used to process fly ash from coal power plants. Over 20 million tons of product fly ash have been processed by the STET separators installed in the U.S. alone.
Although to some, repurposing technology to process fly ash (a glassy aluminosilicate mineral left over from burning coal for power) to concentrate plant protein from DDGS may seem strange. In truth, the DDGS market and the fly ash market share a surprising amount of similarities. For starters, both products are generated in large volumes in the U.S. With an estimated 36 million metric tons of distillers grains produced by the U.S. ethanol industry in 2019. By comparison, the U.S. coal-power industry generated around 35 million metric tons of fly ash in 2017. Both products are sold at low margins. Their value is highly dependent on processing and transporting large volumes at low costs.
Both DDGS and fly ash ultimately derive their value from displacing other higher-cost materials. Fly ash substitutes for cement, the most expensive component in ready-mix concrete. DDGS competes with other protein sources such as soy, کلزا, and sunflower meal, among others.
DDGS and fly ash have to make the journey from low-value waste stream to value-added coproduct. Fly ash was long considered a waste product. To be landfilled until low-cost technologies enabled it to be recycled as a value-added component in ready-mix concrete. DDGS has made a similar evolution, from being considered a low-value feed material to becoming a manufactured feed ingredient. It is globally exported and increasingly sold under trademarked names with an emphasis on quality and consistency.
Ultimately, it looks likely that the long-term trend of maximizing the value of ethanol coproducts, including distillers grains, will continue. Processing technologies will continue to be critical to maximizing the technical performance of protein coproducts. Also, shaping their value-creation potential for the ethanol industry.
These technologies will need to demonstrate consistent performance, high reliability, low cost, and rapid return of capital to end users. تماس با ما now for more information.
